Assistant manager/Deputy manager_Manufacturing Engineer

Bosch Chassis Systems India Ltd is a 100% Bosch owned company in India. The company design and develops world class Hydraulic Brake System Parts that include Boosters, Tandem master cylinders and Proportionating valves. The Control Division develops innovative components, systems and functions in the field of vehicle safety, vehicle dynamics and driver assistance like ABS and ESP.RBIC would soon be expanding portfolio in passive safety and other Driver assistance products.

• Manufacturing process planning : Responsible for process planning of wheel Speed Sensor body lines & sensor unit lines includes assembly, welding, camera inspection, label printing, weighing etc. processes. Set-up/ develop/ tune of process parameters for these processes. Co-ordinate with quality team for process validation & support production/maintenance team to troubleshoot & maintain the process smoothly to achieve customer delivery targets.
• Manufacturing IT (ITM) : Responsible for planning & maintaining the manufacturing IT systems/ infrastructure. Coordinate with OT technicians, local IT, facility & maintenance team to maintain uptime of IT system. Manage servers, VLANs, databases & applications with respective support teams/suppliers. Implement essential security measures in ITM. Monitor & reduce IT cost.,
• MES key user & digitalization: Manage the MES application for value stream. Regular troubleshooting, new lines commissioning, user management, servers’ management, ensure connectivity, users/ data/ security management of application. New modules rollout. Planning budget & coordinate implementation of new projects of MES. Digitalization technology & tools like PowerBI etc.
• Special processes : Handle resistance welding – production setup, quality issues, process improvement, troubleshooting & system calibration. CQI-15 assessment.
• Production Documentation: Prepare & release production documents such as WI, Control Plan, PFC, PFMEA, Measurement & test plans, PDS.
• IPN collaboration: Collaborate with IPN (International Production Network) for process improvements, quality issues, complaints, standardization. Represent Chakan plant within IPN & execute standardizations/improvements.
• Machine installation & commissioning: Co-ordinate for installation and commissioning of new or relocated machines/stations/units with facility or third parties. Plan for tryouts, validations and release of new machines for production (RfP). Order necessary material & services.
• KAIZEN: Kaizen ideation to implementation for shopfloor/ process/ production improvements like CT reduction, quality improvements etc.
• New product development: Understand technical requirements from Sales team and coordinate with IPN & CFT to collect information related product design to establish robust manufacturing processes. Support from sample generation to SOP for new product/ variants.
• CI Projects: Participate in value stream KPI improvement projects (System CIP) e.g. IDC reduction, OEE/productivity/safety improvement, mfg. cost reduction, localization, consumable reduction, source change etc.
• CAPEX planning & procurements: Identify capital investments and plan budgets for procurement of machines/material/components/services. Coordination with suppliers for technical quotations to meet time bound procurements via ERP/shopping portals. Follow up for timely delivery, release of MAE for series production, handover to production, monitor and boost ramp ups.
• Planning and Procurement of tools/ jigs/ fixtures: Coordinate with shopfloor for planning & procurement of necessary tooling/ jigs/ fixtures.
• OPL Closure: Timely closure of responsible open topics within value stream, IPN, workgroups and central team.

Audits: Responsible for compliance to customer audits, external & internal audits, process & system audits, CAU / AUD audits, TS, Quality & HSE audits or assessments, maintaining relevant documentation for audit, OPL closure

BE - Electronics/Instrumentation/Mechanical Engineering